CJU-830 + CJ-500
Eye Drop Production Line
The liquid production processors design compliances with cGMP of the liquid product guideline. The processors are applicable for low viscosity and volume below 100ml.
To minimized pneumatic accessories operation to pollute the production environment, inner plug and outer cap placing procedures apply vacuum carrying and placing method rather than traditional pneumatic cylinder pressing.
To reduce electric maintenance time, the major parameter – Filling Volume adjustment applies mechanical adjustment to stabilize filling accuracy and machine operation.
Filling System：
- Filling Method: Stainless Steel Cylinder or Peristaltic pump.
- Stainless steel filling cylinder contacts with liquid parts are coated with chrome to increase friction ability.
- Piston Filling Cylinder benefits filling volume accuracy and special treatment will make longer life time than traditional design. Peristaltic pump filling method benefits filling volume a
- All parts of filling system can be sterilized under 121℃ over 40 minutes (Autoclave sterilization)
Filling Process
- Two stage filling (half-half filling)
- Option - Nitrogen Gas
Plugging System：
- Plug pick and place processes apply vacuum suction theory to meet pharmaceutical grade guideline.
- Using plug detection device to prevent missing plug abnormal status.
- Plug in-feed hopper is available for various sizes of plugs as an optional device.
- All parts of plug system can be sterilized under 121℃ over 40 minutes (Autoclave sterilization)
Cap placing Device：
- Cap pick and place processes apply vacuum theory to meet pharmaceutical grade guideline.
Capping System：
- Capping method is based on cap material and shape which is flexible.
- Cap in-feed hopper is available for various sizes of caps as an optional device.
other
- Safety door material can be either Glasses or PC. Safety door can apply autoclave sterilization to meet safety and sanitary standard.
- Laminar air flow system is available to meet customer requirement specification.
- Adjustment handle design benefits machine tuning of different type products and reduce parts change over time.
- Tool-less design benefits different products change over time, increase high efficient producing capacity.
Layout
Specification
| Model | CJU-830 Automatic Bottle Unscrambler Machine | CJ-500 Automatic Filling/plugging/capping Machine |
|---|---|---|
| Product Range | Bottle Dimensions : 20-50 mm D x 20-70 mm H | Filling Volume : 2ml-20ml, 20ml-50ml, 50ml-100ml |
| Working Capacity | 80-100 bottles/min | 80-100 bottles/min |
| Power Consumption | 220V Single Phase, 50/60HZ | 220V Single Phase, 50/60HZ |
| Air Consumption | 11.8 L/min @6 Bars | 220 L/min @6 Bars |
| Machine Dimensions (LxWxH) |
1420.2 x 750 x 1571.5 (mm) | 2680.9x 1620 x 1738 (mm) |
| Machine Weight | 230 KGS | 1100 KGS |
Video
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